A horizontal carousel system is a sort of automated storage and retrieval system (ASRS) implemented in material handling facilities to retrieve and store components efficiently. It contains a sequence of trays or bins affixed to a turning carousel, and pick components are moved to the retrieval station, in a “good-to-person” fashion.

The Advantages Of Horizontal Carousels

One distinct benefit of a horizontal carousel system is its tendency to maximize storage area. By way of a rotating platform, this ASRS enables the storage of a greater number of components in a smaller floor area, allowing warehouses and distribution centers to take advantage of their space more efficiently. This can be particularly helpful in cases in which floor area is restricted or expensive.

A second plus of horizontal carousel systems is their precision and speed. Due to the fact that the picking module can swiftly and simply find the necessary bin, the system can return articles more quickly than an employee. This helps distribution centers and warehouses limit the time required to meet orders, which can lead to improved productivity and customer contentment.

In addition to these advantages, horizontal carousels may also help warehouses and distribution centers lessen their employment spending. Since the system is computerized, it can run 24/7 without needing breaks or shifts. This limits the necessity for a workforce, which can be especially noteworthy for distribution centers and warehouses that must complete orders on a 24/7 schedule.

Horizontal Carousel Types

There are several differing sorts of horizontal carousel systems out there, each with a few unique qualities and conveniences. Some of the most prevalent sorts include:

Standard Horizontal Carousel: These “typical” horizontal conveyors are often clustered jointly into a workstation or pod and utilized for batch picking implementations. The number of horizontal conveyors required for each station depends on throughput expectations. Wares can be collected either by a human employee or a robotic arm.

Put Horizontal Carousel: This variety of ASRS functions on the same principle as a put wall, but instead of a wall it contains a carousel of trays. It is commonly chosen for consolidation or within an operation.

Robotic Horizontal Carousel: Fully robotic carousels turn the requested bin or tray to an insertion/extraction contraption, which picks the appropriate bin right away. A conveyor delivers the tote to the next location in the system.

When deciding on a horizontal carousel system for a distribution center or warehouse, it's imperative to carefully analyze the individual requirements of the facility. A few factors to consider involve the footprint and floor plan of the facility, the types of items being kept, and the volume of orders that need to be fulfilled.

Besides the initial price of the system, warehouse operators will also need to evaluate ongoing maintenance and repair expenditures. It's important to select a system that is durable and reliable, as downtime can be pricey in both lost productivity and patron contentment.

Contact A Warehouse Automation Expert

Overall, horizontal carousel systems are often a worthwhile investment for distribution centers and warehouses looking to improve efficiency and reduce spending. By automating the storage and retrieval of items, such carousels are able to help businesses enhance productivity, reduce labor demands, and improve customer satisfaction.

Raymond West's Boise service center serves most of Idaho, including Boise, Nampa, Meridian, Idaho Falls, Caldwell, Pocatello, Twin Falls, Post Falls and surrounding areas.

Raymond West | Boise Material Handling Equipment Supplier

743 W McGregor Ct #100
Boise, ID 83705
(800) 675-2500